High Pressure Stirred Lab Autoclaves / Reactors - 2000 Series

Salient Features

  • High pressure autoclaves for chemical reactions like hydrogenation, oxidation, alkylation, chlorination. carboxylation, nitration, polymerization, amination, bromination,ethoxylation, esterification, sulphonation etc.
  • 50 ml to 100 liters volume
  • Pressures upto 350 bar & temperatures upto 500°C
  • Available in different Material of Constructions (MOC) like SS-316, SS-316L, Hastelloy B/C, Monel, Nickel, Inconel, Titanium, Tantalum, Zirconium
  • High torque zero leakage magnetic drive coupling
  • Ex-proof / CE / PED / ASME / UL / CSA certified systems on request
  • Fully automated PC controlled high pressure system / pilot plant to continuously monitor, control & record various parameters like temperature, pressure, motor speed, gas / liquid flow, level, pH, ORP, DO, IR, turbidity, torque etc.

Standard models for 500 ml

Model no. A 2113 A 2115 A 2123 A 2125 A 2133 A 2135
Design Pressure 100 bar 200 bar 350 bar
Design Temperature 300°C 500°C 300°C 500°C 300°C 500°C
Vessel I/D (mm) 75 65
Vessel Internal Height (mm) 118 158
Min. Stirrable Volume (ml) 60 50

Standard models for 750 ml

Model no. A 2213 A 2215 A 2223 A 2225 A 2233 A 2235
Design Pressure 100 bar 200 bar 350 bar
Design Temperature 300°C 500°C 300°C 500°C 300°C 500°C
Vessel I/D (mm) 75
Vessel Internal Height (mm) 193
Min. Stirrable Volume (ml) 60

Standard models for 1 ltr

Model no. A 2313 A 2315 A 2323 A 2325 A 2333 A 2335
Design Pressure 100 bar 200 bar 350 bar
Design Temperature 300°C 500°C 300°C 500°C 300°C 500°C
Vessel I/D (mm) 101.6 75
Vessel Internal Height (mm) 163 273
Min. Stirrable Volume (ml) 130 60

Standard models for 2 ltr

Model no. A 2413 A 2415 A 2423 A 2425 A 2433 A 2435
Design Pressure 100 bar 200 bar 350 bar
Design Temperature 300°C 500°C 300°C 500°C 300°C 500°C
Vessel I/D (mm) 101.6
Vessel Internal Height (mm) 303
Min. Stirrable Volume (ml) 130

Standard models for 5 ltr

Model no. A 2513 A 2515 A 2523 A 2525 A 2533 A 2535
Design Pressure 100 bar 200 bar 350 bar
Design Temperature 300°C 500°C 300°C 500°C 300°C 500°C
Vessel I/D (mm) 152
Vessel Internal Height (mm) 310
Min. Stirrable Volume (ml) 360

Note: The above ratings are only for SS316, Hastelloy C & Inconel materials, for other materials the ratings will change depending on its stress value & maximum allowable temperature as per ASME code.

Technical specification for 500ml, 750ml, 1 ltr, 2 ltr & 5 ltr standard models

Sr. Description Specification
A Material of Construction SS 316 wetted parts
B Head Mounting Style Removable head and vessel design
C Heating Type Electrical ceramic band heater with cladding & insulation & heater temperature control for 500°C
D Motor ¼ hp AC motor with 100-1450 RPM
E Shaft Sealing Zero leakage magnetic drive coupling M20 with 2 Nm torque
F Stirrer 2 stage 6 bladed turbine stirrer
G Standard Nozzles, Valves & Fittings External Valves & Fittings:
Pressure gauge, safety rupture disc, gas inlet and liquid sampling needle valve with common dip tube, vent needle valve (All needle valves ¼" size)
Internal Fittings:
Helical cooling coil, dip tube, thermowell with RTD PT100 temperature sensor
H Gasket PTFE up to 300°C and metallic grafoil gasket up to 500°C
I Closure Type Split clamp with clamp bolts
J Control Panel SS control panel with programmable PID temperature controller with high temperature alarm and variable frequency drive for motor speed control
K Power Supply 1Ø, 220 V AC, 50 / 60 Hz
L Mounting & Dimensions SS Trolley
Reactor Volume Dimensions with control panel in mm
Width Depth Height
500 ml & 750 ml 1010 410 1340
1 ltr & 2 ltr 1040 410 1350
5 ltr 1100 410 1350

Enquiry guide for 500 ml, 750 ml, 1 ltr, 2 ltr & 5 ltr customized high pressure autoclaves models

Enquiry code structure is Standard Model no-A-B-C-D1-D2-D3-E-F-G-I-J-L-M where A, B, C, D1, D2, D3, E, F, G, I, J, L & M options can be selected from below tables. The below options will be in place of standard supply. For example 100 ml, 100 bar, 300°C, Hastelloy C, fixed head autoclave with ATEX Zone1 certified, heater, motor & panel will read as A 1313-HC6-K-EZ-AZ-ATP

A Material of Construction
SS 316L 316L
Hastelloy C 276 HC6
Hastelloy C 22 HC2
Hastelloy B HB
Monel 400 MN4
Inconel 600 IN6
Inconel 625 IN5
Nickel 200 NK2
Titanium Gr. 2 TI2
Zirconium 702 ZR7
Tantalum TAN
Tantalum lined TNL
B Head Mounting Style
Fixed head with manual vessel raising lowering (500 ml & 750 ml) K
Fixed head with pneumatic vessel raising lowering P
Fixed head with manual vessel raising lowering & tilting (500 ml & 750 ml) KT
Fixed head with pneumatic vessel raising lowering & tilting PT
C Heating Style
Electrical ex-proof, IIB + H2 certified EA
Electrical ex-proof ATEX Zone1 certified EZ
Electrical ex-proof Class 1 Div 2 EC
Welded SS 304 jacket with insulation JS
Welded SS 304 jacket with electrical ceramic heater JH
D1 RPM
½ hp H05
1 hp H10
D2 RPM
Upto 3000 rpm RT
Gear box upto 440 rpm R4
D3 Motor Type
¼ hp ex-proof gas group IIB (Zone 1) XB
¼ hp ex-proof gas group IIC (Zone 1) XC
¼ hp ex-proof CE ATEX certified II 2G Ex de IIC T4 AZ
¼ hp ex-proof CSA certified Class 1 Div 2 group A, B, C, D CD
⅛ hp compact in-line brushless DC motor BD
E Mag Drive Torque
4 Nm M40
8 Nm M80
12 Nm M120
20 Nm M200
F Stirrer Options*
Hollow shaft with gas induction Impeller SH
Anchor (Serpentine cooling coil, max 100 rpm) SA
Spiral (No cooling coil, max 100 rpm) SS
Ruston turbine SR
Paddle SD
Propeller SP
G Valves & Fittings**
Serpentine cooling coil SCC
Ball valve powder inlet (¼) with funnel BVP
Flush bottom valve (10 mm) FBV
Baffle (with serpentine cooling coil) BFL
I Closure Type
Split clamp with 'O' ring-FKM (viton) upto 225°C CV
Split clamp with 'O' ring-FFKM (kalrez) upto 275°C CK
J Control Panel
Ex-proof gas group IIA/IIB zone 1 certified F2B
Ex-proof gas group IIC zone 1 certified F2C
Ex-proof ATEX zone 1 certified ATP
Ex-proof class 1 div. 2 certified C12
Touch screen TSP
L Mounting & Overall Dimensions (WxDxH)
Mounting Volume Reactor size mm Panel size mm Code
Table Top 500 ml 280 X 350 X 900 275 X 275 X 300 TT
750 ml 280 X 350 X 900
1 ltr 355 X 400 X 925
Floor Stand 500 ml 280 X 350 X 1240 FS
750 ml 280 X 350 X 1240
1 ltr 355 X 400 X 1250
2 ltr 355 X 400 X 1250
5 ltr 420 X 420 X 1250
M Certifications***
Design approval as per ASME code by notified body DAC
CE-PED 2014/68/EU PED
ASME U/U2 stamp coded ASU
ATEX certified reactor 2014/34/EU ASA
CE marked panel & electrical parts ECE
UL/CSA marked panel & electrical parts USC
Notes:
  1. Customer is advised to select best suited options for most optimized price & delivery.
  2. For other optional accessories please refer Accessories tab
  3. All above options may not be available / possible with all models.
  4. Customization of volume, material, pressure, temperature etc. of lab autoclaves may be possible on request.
  5. Different power supply options may be possible on request.
  6. Overall dimensions are indicative, they may change depending on the optional accessories or specific design modifications opted.
  7. * Stirrer options can be in place of standard or additional multiple interchangeable.
  8. ** All options specified in G are addons & multiple/all of them can be availed at the same time.

Lab Autoclaves Optional Accessories

MAGNA-SAFE INTERNATIONAL
P.O.BOX 447
OLD BRIDGE, NJ 08857-0447

 ( 866 ) 626 8885

  www.magnasafe.com

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